Cavcon - Quality Concrete Products

Prestressed concrete fencing posts

Prestressed Concrete Fencing Posts

Concrete

The concrete shall consist of 13mm quartzitic stone, Swartkops River sand and Portland Cement, weigh-batched to produce a mix which has an average compressive strength of 50Mpa at 28 days for 150mm test cubes.

The mix shall be compacted by vibration in steel moulds, to produce dense concrete.

Prestressing Wire

Posts are to be prestressed with four crimped prestressing wires accurately positioned in the four corners of the moulds to give a concrete cover of 20 mm. Major posts shall be prestressed with four 5.0mm dia crimped prestressing wires, and intermediate and stay posts with 4.25mm dia crimped prestressing wire.

The prestressing wire shall comply with B.S. 2691 having a yield stress of approximately 1500MN and Young’s Modulus of approximately 200GPa.

The prestressing wires shall be equally tensioned in the moulds by a force producing an initial stress of not more than 70% of the 0,2% proof stress.

No prestressing wires shall be exposed when the posts are erected in concrete.

Fittings

The stay connectors and bolts shall be of hot dipped galvanised mild steel or as specified.

Spacing of Posts

Major post spacing shall be between 30m to 60m maximum on a straight run and fitted with 1 or 2 stay posts each. Major posts fitted with 2 stay posts shall be erected wherever there is a change of direction in the line of the fence.

Intermediate post spacing shall be 3m to 4m.

Standard footing sizes for posts are as below. All footing sizes are dependent on ground conditions and mesh type.

Bending Moments

The major posts, intermediate posts and stay posts are to resist a minimum bending moment of 2.7kN.m, 1.3kN.m and 1.3kN.m respectively, in any position before initial failure occurs.

(Note: The force required to break a post, so that it does not fully recover, is considerably greater than the above specification.)

Dimensions

1.8m Posts
Type Code Mass Nominal Dimensions (mm) Footing Size (mm)
Major MP180 57kg 1800 long, 115 x 115 cross section 450W x 450L x 600D
Stay SP180 31kg 1800 long, 80 x 80 cross section 400W x 500L x 350D
Intermediate IP180 31kg 1800 long, 80 x 80 cross section 350W x 350L x 600D
2.1m Posts
Type Code Mass Nominal Dimensions (mm) Footing Size (mm)
Major MP210 65kg 2100 long, 115 x 115 cross section 450W x 450L x 600D
Stay SP210 37kg 2100 long, 80 x 80 cross section 400W x 600L x 350D
Intermediate IP210 37kg 2100 long, 80 x 80 cross section 400W x 400L x 550D
2.4m Posts
Type Code Mass Nominal Dimensions (mm) Footing Size (mm)
Major M240 76kg 2400 long, 115 x 115 cross section 500W x 500L x 600D
Stay SP240 42kg 2400 long, 80 x 80 cross section 400W x 600L x 350D
Intermediate IP240 42kg 2400 long, 80 x 80 cross section 450W x 450L x 600D
2.7m Posts
Type Code Mass Nominal Dimensions (mm) Footing Size (mm)
Major MP270 86kg 2700 long, 115 x 115 cross section 450W x 450L x 600D
Stay SP270 46kg 2700 long, 80 x 80 cross section 400W x 600L x 350D
Intermediate IP270 46kg 2700 long, 80 x 80 cross section 400W x 400L x 550D
3.0m Posts
Type Code Mass Nominal Dimensions (mm) Footing Size (mm)
Major MP300 95kg 3000 long, 115 x 115 cross section 500W x 500L x 600D
Stay SP300 51kg 3000 long, 80 x 80 cross section 400W x 600L x 350D
Intermediate IP300 51kg 3000 long, 80 x 80 cross section 450W x 450L x 600

Technical drawings

Refer to our technical drawings page for detailed dimension and installation information.